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      鉛板廠家談古論今說鉛是這樣煉成的


      鉛(qian)(qian)(qian)是(shi)人類較早提煉(lian)出來的金(jin)屬之一,煉(lian)鉛(qian)(qian)(qian)術(shu)和煉(lian)銅術(shu)大致始于(yu)(yu)同一歷史(shi)時期。埃及(ji)前(qian)(qian)王朝時期(早于(yu)(yu)公元(yuan)(yuan)前(qian)(qian)3000年)即(ji)有用(yong)鉛(qian)(qian)(qian)制(zhi)作的小的人像(xiang),美(mei)索不達米(mi)亞于(yu)(yu)烏(wu)拉克三(san)期(Uruk Ⅲ,公元(yuan)(yuan)前(qian)(qian)3000年)已用(yong)鉛(qian)(qian)(qian)制(zhi)作小容器或錘成薄片,在烏(wu)爾(Ur)遺址曾(ceng)發現殘破(po)的鉛(qian)(qian)(qian)質水管。但是(shi),直到(dao)公元(yuan)(yuan)前(qian)(qian)15世紀之后,鉛(qian)(qian)(qian)才較常見于(yu)(yu)巴(ba)勒(le)斯坦一帶。 

        中(zhong)國古代“鉛(qian)(qian)(qian)”寫作“”。商代(公元前16~前11世紀(ji))中(zhong)期在(zai)青銅器鑄造中(zhong)已用鉛(qian)(qian)(qian),西周(公元前11世紀(ji)~前771年)的鉛(qian)(qian)(qian)戈含鉛(qian)(qian)(qian)達99.75%。在(zai)古代,鉛(qian)(qian)(qian)往往被加入銅中(zhong)成(cheng)為(wei)合金化(hua)金屬,還用來制作鉛(qian)(qian)(qian)白[2PbCO3·Pb(OH)2]、鉛(qian)(qian)(qian)丹(Pb3O4)。

        北美于(yu)(yu)1621年開始(shi)采(cai)煉鉛礦。歐洲(zhou)(zhou)于(yu)(yu)17世(shi)紀開始(shi)有(you)大規(gui)模生產鉛的記載。1800年歐洲(zhou)(zhou)產鉛約兩萬噸,其中一半產于(yu)(yu)英國。 

        資源 鉛(qian)的礦(kuang)(kuang)(kuang)物有原生硫(liu)化(hua)(hua)礦(kuang)(kuang)(kuang)和(he)次(ci)生氧化(hua)(hua)礦(kuang)(kuang)(kuang)兩種。硫(liu)化(hua)(hua)礦(kuang)(kuang)(kuang)的主(zhu)要(yao)礦(kuang)(kuang)(kuang)物為方(fang)鉛(qian)礦(kuang)(kuang)(kuang)(PbS),常和(he)閃鋅礦(kuang)(kuang)(kuang)(ZnS)、輝(hui)銀礦(kuang)(kuang)(kuang)(Ag2S)、黃鐵礦(kuang)(kuang)(kuang)(FeS2)等(deng)共生。氧化(hua)(hua)礦(kuang)(kuang)(kuang)主(zhu)要(yao)有白鉛(qian)礦(kuang)(kuang)(kuang)(PbCO3)和(he)硫(liu)酸(suan)鉛(qian)礦(kuang)(kuang)(kuang)(PbSO4)。方(fang)鉛(qian)礦(kuang)(kuang)(kuang)是生產鉛(qian)的主(zhu)要(yao)礦(kuang)(kuang)(kuang)物。 

        世(shi)界鉛礦(kuang)資(zi)源(yuan)較(jiao)豐富(fu)的國(guo)家有(you)美國(guo)、加拿大、蘇(su)聯、澳大利(li)亞和墨(mo)西(xi)(xi)哥等(deng)。中(zhong)國(guo)鉛礦(kuang)資(zi)源(yuan)也較(jiao)多,分布(bu)于(yu)湖南、廣西(xi)(xi)、廣東、江(jiang)西(xi)(xi)、江(jiang)蘇(su)、云南、青海、甘(gan)肅、陜西(xi)(xi)等(deng)省區,著(zhu)名(ming)的礦(kuang)山有(you)水口山、凡口、桃(tao)林等(deng)。

          性質(zhi)和用途 鉛是較軟的重(zhong)金(jin)(jin)屬,也是比(bi)重(zhong)大的金(jin)(jin)屬之一,展性良好,易與其他金(jin)(jin)屬制成合(he)金(jin)(jin)。

          鉛(qian)(qian)在(zai)空氣中表面氧化(hua),生成(cheng)(cheng)氧化(hua)鉛(qian)(qian)膜(mo)。在(zai)潮濕并含有二氧化(hua)碳的空氣中,則(ze)生成(cheng)(cheng)堿式(shi)碳酸鉛(qian)(qian)。這些(xie)生成(cheng)(cheng)物都能阻止(zhi)鉛(qian)(qian)繼續(xu)氧化(hua)。鉛(qian)(qian)是兩性金屬,可形成(cheng)(cheng)鉛(qian)(qian)酸鹽。鉛(qian)(qian)能和HCl或H2SO4作用(yong),形成(cheng)(cheng)幾乎(hu)不(bu)溶的PbCl2或PbSO4,從而防止(zhi)鉛(qian)(qian)繼續(xu)被腐蝕。 

        鉛廣泛用于制造鉛合金。鉛合金大量用于制造蓄電池極板,鉛管和鉛板用作防腐材(cai)料。鉛(qian)(qian)對X射線和γ射線有(you)良好的吸收性(xing),廣泛(fan)用作X光機和原子能裝置的防護材(cai)料。汽(qi)油內(nei)加入四(si)乙基鉛(qian)(qian)[Pb(C2H5)4]可(ke)提高其辛烷值(zhi)。用作顏料的鉛(qian)(qian)化合物有(you)鉛(qian)(qian)白[2PbCO3·Pb(OH)2]、 鉛(qian)(qian)丹(Pb3O4)、鉛(qian)(qian)黃(PbCrO4)、密陀僧 (PbO)等。鹽(yan)基性(xing)硫酸(suan)(suan)鉛(qian)(qian)、磷(lin)酸(suan)(suan)鉛(qian)(qian)和硬脂酸(suan)(suan)鉛(qian)(qian)用作聚氯乙烯的穩定劑。 

        美國(guo)1979年用(yong)鉛量(liang)比例為:蓄電(dian)池(chi)61%,汽油添加(jia)劑12%,顏料6%,彈(dan)藥4%,建筑材料3%,電(dian)氣2%,其他12%。

        由于鉛(qian)毒和經(jing)濟(ji)等(deng)原因(yin),某些(xie)領域中的(de)(de)鉛(qian),已(yi)經(jing)或(huo)即將為其他(ta)材料(liao)所(suo)代(dai)替。鉛(qian)的(de)(de)售價有下降的(de)(de)趨勢(shi)。1979、1980、1981年倫(lun)敦(dun)市場鉛(qian)的(de)(de)平均價格分別為54.5、41.2、33.3美(mei)分/磅。 

        70年代末世界鉛(qian)產(chan)(chan)量的80%以(yi)上用傳統(tong)的燒結-鼓風爐流程生產(chan)(chan),約10%用鉛(qian)鋅(xin)鼓風爐流程(I.S.P)生產(chan)(chan),其(qi)他生產(chan)(chan)方法有波(bo)利頓(Boliden)電(dian)爐、改良膛式爐(BBU)和短窯等。 

        煉(lian)鉛(qian)的(de)原料主要是硫化鉛(qian)礦(kuang),采出的(de)礦(kuang)石(shi)品位一般低于(yu)3%,須經選(xuan)礦(kuang)得到(dao)鉛(qian)精(jing)礦(kuang)再(zai)行冶(ye)煉(lian)。鉛(qian)精(jing)礦(kuang)一般成(cheng)分為:鉛(qian)40~75%,鋅(xin)1~10%,硫16~20%,還常含有銀(yin)、銅、鉍、砷、銻等伴生或(huo)共生金(jin)屬。 

        硫化(hua)鉛精礦(kuang)煉(lian)鉛 主(zhu)要包(bao)括(kuo)燒(shao)結賠燒(shao)、鼓風爐熔煉(lian)等過(guo)程

           燒結焙(bei)燒 使精礦中(zhong)的(de)PbS氧(yang)化為PbO,并燒結成塊。燒結塊含鉛40~50%,含硫低(di)于2%。一(yi)部分二氧(yang)化硫濃度高的(de)焙(bei)燒煙氣(qi)可用于生產硫酸。 

        還(huan)(huan)原熔煉(lian) 將破(po)碎成(cheng)100毫(hao)米左(zuo)右的(de)(de)燒結塊(kuai)配以10%左(zuo)右的(de)(de)焦炭裝入鼓(gu)風(feng)爐(lu)(lu),從爐(lu)(lu)的(de)(de)下(xia)(xia)部鼓(gu)入空(kong)氣或預熱(re)空(kong)氣(250~450℃)或富氧(yang)空(kong)氣,使焦炭燃燒,保持風(feng)口區的(de)(de)溫(wen)度在(zai)1300℃左(zuo)右,含有(you)CO的(de)(de)高溫(wen)煙氣在(zai)爐(lu)(lu)內向上(shang)運動,在(zai)此過程中(zhong),使爐(lu)(lu)料中(zhong)的(de)(de)氧(yang)化鉛(qian)(qian)(qian)還(huan)(huan)原成(cheng)鉛(qian)(qian)(qian),氧(yang)化鐵等(deng)(deng)形成(cheng)爐(lu)(lu)渣。液(ye)體鉛(qian)(qian)(qian)和爐(lu)(lu)渣流入爐(lu)(lu)缸,進行分離。鉛(qian)(qian)(qian)液(ye)在(zai)向下(xia)(xia)流動過程中(zhong)捕集金、銀、銅(tong)、鉍等(deng)(deng)金屬。所得(de)含鉛(qian)(qian)(qian)約98%的(de)(de)粗(cu)鉛(qian)(qian)(qian),送(song)往精煉(lian)。爐(lu)(lu)渣含鋅高時,經煙化爐(lu)(lu)處理回收(shou)鋅、鉛(qian)(qian)(qian)。 

        粗(cu)(cu)鉛精(jing)煉(lian)(lian) 分(fen)火法精(jing)煉(lian)(lian)和電解精(jing)煉(lian)(lian)。火法精(jing)煉(lian)(lian)的基建投資省,生產費用低(di),為世界許多煉(lian)(lian)鉛廠采用;電解精(jing)煉(lian)(lian)除鉍(bi)效果好(hao),粗(cu)(cu)鉛含鉍(bi)高時,宜采用電解精(jing)煉(lian)(lian)。 

        火法精(jing)(jing)煉(lian) 包括(kuo):熔析精(jing)(jing)煉(lian)和(he)(he)加(jia)硫除(chu)(chu)銅(tong)(tong)。熔析是利用(yong)銅(tong)(tong)在(zai)鉛(qian)(qian)中(zhong)(zhong)的溶(rong)(rong)解度隨溫(wen)度的降(jiang)低而減小的特性,降(jiang)溫(wen)除(chu)(chu)去部分(fen)銅(tong)(tong),加(jia)硫是使(shi)銅(tong)(tong)生(sheng)(sheng)成Cu2S進一步除(chu)(chu)去。經(jing)過這(zhe)兩(liang)段作(zuo)業,鉛(qian)(qian)中(zhong)(zhong)含銅(tong)(tong)可(ke)降(jiang)至0.001~0.002%。②堿性精(jing)(jing)煉(lian)除(chu)(chu)砷、錫、銻。除(chu)(chu)銅(tong)(tong)后的鉛(qian)(qian)液(ye)(ye)(ye)不斷(duan)流經(jing)熔融的氫氧(yang)化鈉(na)和(he)(he)氯化鈉(na),同時加(jia)入硝(xiao)石 (NaNO3)作(zuo)氧(yang)化劑,使(shi)砷、錫、銻分(fen)別氧(yang)化生(sheng)(sheng)成砷酸(suan)鈉(na)(Na3AsO4)、錫酸(suan)鈉(na)(Na2SnO3)和(he)(he)銻酸(suan)鈉(na)(Na3SbO4),溶(rong)(rong)于氫氧(yang)化鈉(na)和(he)(he)氯化鈉(na)的混合(he)熔體中(zhong)(zhong)而與(yu)(yu)鉛(qian)(qian)分(fen)離。③加(jia)鋅除(chu)(chu)銀(yin)。加(jia)鋅于含銀(yin)的鉛(qian)(qian)液(ye)(ye)(ye),生(sheng)(sheng)成浮于鉛(qian)(qian)液(ye)(ye)(ye)表(biao)面的“銀(yin)鋅殼”。銀(yin)鋅殼一般比粗(cu)鉛(qian)(qian)含銀(yin)高20倍,是提取銀(yin)的原料。鉛(qian)(qian)液(ye)(ye)(ye)中(zhong)(zhong)殘存的鋅(0.6~0.7%),可(ke)用(yong)堿性精(jing)(jing)煉(lian)法或氯化精(jing)(jing)煉(lian)法除(chu)(chu)去。真空蒸餾除(chu)(chu)鋅法也已被一些工廠采用(yong)。④加(jia)鈣、鎂除(chu)(chu)鉍(bi)。在(zai)一定溫(wen)度下鉍(bi)與(yu)(yu)鈣可(ke)生(sheng)(sheng)成Bi2Ca3和(he)(he)Bi3Ca,鉍(bi)與(yu)(yu)鎂可(ke)生(sheng)(sheng)成Bi2Mg3,此法可(ke)使(shi)鉛(qian)(qian)中(zhong)(zhong)的鉍(bi)降(jiang)至0.01~0.02%。 

        火法(fa)精(jing)煉(lian)作業都(dou)可(ke)在鑄(zhu)鐵制的精(jing)煉(lian)鍋內進行。氧化(hua)法(fa)除鋅也可(ke)使(shi)用反射爐(lu)。 

        電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)精煉(lian) 粗鉛(qian)(qian)中(zhong)(zhong)的(de)銅、錫等(deng)雜質,對電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)有害(hai),電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)前先用火(huo)法(fa)初步精煉(lian),以除去銅、錫。電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)時陽(yang)(yang)極(ji)(ji)中(zhong)(zhong)須(xu)含(han)有千分之幾的(de)銻(ti),以便(bian)使(shi)陽(yang)(yang)極(ji)(ji)泥致密而(er)不脫落,故在鑄(zhu)造(zao)陽(yang)(yang)極(ji)(ji)前須(xu)調整鉛(qian)(qian)液(ye)(ye)中(zhong)(zhong)的(de)含(han)銻(ti)量。電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)以火(huo)法(fa)初步精煉(lian)的(de)粗鉛(qian)(qian)為陽(yang)(yang)極(ji)(ji),以電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)精鉛(qian)(qian)薄片(pian)為陰極(ji)(ji),在硅氟(fu)酸鉛(qian)(qian)和硅氟(fu)酸溶(rong)液(ye)(ye)中(zhong)(zhong)進行。電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)液(ye)(ye)一(yi)般含(han)Pb2+ 80~120克(ke)/升(sheng)、H2SiF680~100克(ke)/升(sheng)。電(dian)(dian)(dian)(dian)(dian)(dian)解(jie)液(ye)(ye)溫度30~45℃,電(dian)(dian)(dian)(dian)(dian)(dian)流密度160~250安/米(mi)2,同極(ji)(ji)中(zhong)(zhong)心距75~110毫米(mi),槽電(dian)(dian)(dian)(dian)(dian)(dian)壓0.45~0.5伏(fu),電(dian)(dian)(dian)(dian)(dian)(dian)流效率(lv)約92~98%,每(mei)噸陰極(ji)(ji)鉛(qian)(qian)的(de)電(dian)(dian)(dian)(dian)(dian)(dian)能(neng)消耗為120~160千瓦小時。 

        煉(lian)(lian)(lian)鉛(qian)(qian)新工藝 由于 PbS熔點低(di)(di)而(er)造成(cheng)的(de)(de)焙(bei)燒(shao)(shao)脫硫困難,要求燒(shao)(shao)結(jie)機(ji)進(jin)(jin)料(liao)含硫保持在5~7%,為此需(xu)配入(ru)3.5~4倍于原(yuan)(yuan)料(liao)量的(de)(de)返粉(fen),這(zhe)就(jiu)不僅降低(di)(di)了設(she)備能力,同時(shi)也(ye)限制了煙氣(qi)二(er)氧(yang)(yang)化(hua)(hua)硫濃度的(de)(de)提高,為二(er)氧(yang)(yang)化(hua)(hua)硫的(de)(de)回收帶來困難,而(er)且返粉(fen)的(de)(de)制備須經(jing)燒(shao)(shao)結(jie)塊冷卻、多(duo)段破(po)碎、運輸、配料(liao)等過程(cheng),從而(er)加劇(ju)了鉛(qian)(qian)塵和煙氣(qi)對環境(jing)的(de)(de)污(wu)染。為此,60年代以來,許(xu)多(duo)國家先后研(yan)(yan)究了多(duo)種直接處理(li)鉛(qian)(qian)精(jing)礦產(chan)出(chu)粗鉛(qian)(qian)的(de)(de)新方(fang)法(fa),以取代傳(chuan)統的(de)(de)燒(shao)(shao)結(jie)機(ji)-鼓(gu)風爐流程(cheng)。基夫塞特法(fa)(KIVCET)──氧(yang)(yang)氣(qi)閃速熔煉(lian)(lian)(lian)、電(dian)爐貧化(hua)(hua)爐渣,正在建設(she)生產(chan)廠(chang)。氧(yang)(yang)化(hua)(hua)頂吹(chui)旋轉轉爐(TBRC)煉(lian)(lian)(lian)鉛(qian)(qian)方(fang)法(fa),已為瑞典的(de)(de)煉(lian)(lian)(lian)鉛(qian)(qian)廠(chang)所采(cai)用。氧(yang)(yang)氣(qi)底吹(chui)煉(lian)(lian)(lian)鉛(qian)(qian)法(fa)(QSL)正在進(jin)(jin)行工業試(shi)驗(yan),奧托昆普(pu)(Outokumpu)閃速熔煉(lian)(lian)(lian)煉(lian)(lian)(lian)鉛(qian)(qian)法(fa)──氧(yang)(yang)氣(qi)閃速熔煉(lian)(lian)(lian)、電(dian)爐插以還原(yuan)(yuan)噴槍貧化(hua)(hua)爐渣,已完成(cheng)中(zhong)間試(shi)驗(yan)工廠(chang)。此外,用氯鹽浸出(chu)鉛(qian)(qian)精(jing)礦的(de)(de)濕法(fa)煉(lian)(lian)(lian)鉛(qian)(qian)的(de)(de)研(yan)(yan)究也(ye)取得(de)了一些進(jin)(jin)展。 

        再生鉛(qian) 蓄電池用(yong)鉛(qian)量在鉛(qian)的(de)消費中(zhong)占很大比例,因(yin)此廢舊蓄電池是再生鉛(qian)的(de)主要(yao)原料。有的(de)國家再生鉛(qian)量占總產(chan)鉛(qian)量的(de)一(yi)半(ban)以上。 

        再生(sheng)鉛主要用(yong)火法生(sheng)產。例如,處理廢蓄電池時,通(tong)常配以8~15%的(de)碎焦,5~10%的(de)鐵屑和(he)適量的(de)石灰(hui)、蘇打等熔劑,在反射爐(lu)或其他爐(lu)中熔煉成粗鉛。 

        鉛(qian)(qian)毒(du) 鉛(qian)(qian)的蒸(zheng)氣和粉塵(chen)容易通過呼(hu)吸道(dao)和食(shi)道(dao)進(jin)入人體,鉛(qian)(qian)和氧化鉛(qian)(qian)溶于血液引起中毒(du),常有貧血、腹痛(tong)、痙攣、眼(yan)和腎受損害(hai)等癥狀。鉛(qian)(qian)生產(chan)(chan)過程中應(ying)注(zhu)意(yi)環境保護,加強煙氣凈化除塵(chen),發現生產(chan)(chan)人員體內含鉛(qian)(qian)量高(gao)時(shi),應(ying)治療排(pai)鉛(qian)(qian)。

      保定美(mei)倫有(you)色金(jin)屬有(you)限公司是蓄(xu)電池、合(he)(he)金(jin)鉛(qian)綜合(he)(he)企業,以電解鉛(qian)、精鉛(qian)、鉛(qian)銻(ti)合(he)(he)金(jin)、鉛(qian)鈣合(he)(he)金(jin)、鉛(qian)粉、鉛板為主導產(chan)品,年產(chan)電解鉛和(he)精鉛20000噸,合金16000噸,鉛粉5000噸,鉛板8000噸。擁有(you)大型蓄(xu)(xu)電池(chi)(chi)合(he)金(jin)生產(chan)設(she)備(bei)和(he)德國直讀光譜(pu)儀(yi)等自(zi)動檢測儀(yi)囂。采用國內較(jiao)先進的蓄(xu)(xu)電池(chi)(chi)合(he)金(jin)工(gong)藝集蓄(xu)(xu)電池(chi)(chi)研(yan)究、合(he)金(jin)生產(chan)和(he)蓄(xu)(xu)電池(chi)(chi)技術服務于一身,是(shi)以科技為先導的專業廠家(jia)。//ahsjxsh.com.cn


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